Applicable Business:
Largely utilized for drilling tube plate, clapboard, flange and large plate in petrochemical, boiler, wind energy, flange industries and also for link plates in developing, bridge, heat trade, iron tower industries.
Solution function:
one. Heavy-load linear roller guidebook pairs are outfitted on two sides of the equipment mattress respectively. The longitudinal motion of the gantry’s two sides is driven synchronously by way of AC servo motor and precise ballscrew pair of huge pitch.
2. Two movable slides are geared up on the cross beam of gantry. The sliders are guided by two linear roller manual pairs and pushed by AC servo motor and exact ballscrew pair of huge pitch respectively.
3. The slides on the cross beam are equipped with vertical CNC feeding ram-sort drilling spindle, which adopts particular conversion motor with large load for spindle. The motor drives the spindle through synchronous belt. The drilling spindle adopts ZheJiang precision spindle (innercooling) with disk spring automated broach mechanism, hydraulic cylinder loosing cutter, really handy to change shank.
4. The equipment is equipped with hydraulic method to complete the hydraulic balance of vertical ram and hydraulic cutter loosing of spindle.
five. It adopts FAGOR8055 CNC technique of Spain, equipped with RS232 interface and Liquid crystal display display screen. The automatic programming supplied can not only produce processing packages immediately, but also preview hole placement ahead of drilling.
six.It is outfitted with chain-plate sort automated chip-conveyor and chip collection trolley. The cooling method is outfitted with paper filer, substantial-pressure innercooling pump and lower-strain outercooling pump, which are utilised for innercooling or outercooling of cutter.
Specifications:
| Design | TPHD2571 | TPHD2525 | TPHD3030 | |||
| Max. workpiece size | 2000x2000mm | 2500x2500mm | 3000x3000mm | |||
| Max thickness | 250mm | |||||
| Operate table | Width of T slot | 28/500mm | ||||
| Vertical slide variety drill head | Quantity | A single or a lot more (By customer’s ask for) | ||||
| Principal spindle taper hole | BT50 | |||||
| Max drill diameter(common carbon steel) | φ40mm (Carbide drill) | |||||
| φ50mm (Higher speed steel twist drill) | ||||||
| Principal spindle pace | thirty-3000r/min | |||||
| Motor electrical power of spindle | 22kW | |||||
| (X axis) Gantry longitudinal shift |
Max. stroke | 2000mm | 2500mm | 3000mm | ||
| Relocating speed of X axis | -8m/min | |||||
| Servo motor electrical power of X axis/torque | 3kW/28.4Nm | |||||
| (Y axis) Electrical power head transversal shift |
Max stroke | 2000mm | 2500mm | 3000mm | ||
| Moving speed of Y axis | -8m/min | |||||
| Servo motor energy of Y axis/torque | 3kW/28.4Nm | |||||
| (Z axis) Vertical slider feeding |
Stroke of Z axis | 500mm | ||||
| Feeding velocity of Z axis | -5m/min | |||||
| Servo motor energy of Z axis/torque | 3kW/28.4Nm | |||||
| Positioning precision | X/Y axis | ≤0.08mm/ Full size | ||||
| Re-positioning precision | X/Y axis | ≤0.04mm | ||||
| CZPT system | CZPT pump pressure/movement price | 6.5MPa /25L/min | ||||
| CZPT pump motor power | 3kW | |||||
| Pneumatic method | Compressed air strain | ≥0.4MPa | ||||
| Scrap cleaner and cooling | Scrap cleaner type | Plate chain variety | ||||
| Qty. scrap cleaner | one | |||||
| Scrap cleaner speed | 1m/min | |||||
| Motor power of scrap cleaner | .75kW | |||||
| Motor power of internal cooling h2o pump | 3kW | |||||
| Motor electricity of Outer cooling drinking water pump | .75kW | |||||
| Automatic lubricating system | Lubrication pressure | 2MPa | ||||
| Lubrication stage oil injecting quantity | .1mL | |||||
| Lubrication period | six-10min | |||||
| CZPT system | CNC technique | FAGOR8055 or SIEMENS | ||||
| CNC axis NO. | four | |||||
| General dimension | LxWxH | About 5.2X5.1×3.6m | About 5.7X5.6X3.6m | About 6.2X6.1X3.6m | ||
| Bodyweight | About 30t | About 35t | About 40t | |||
Main Components Record:
| NO. | product | product | Producer |
| Main electric powered factors | |||
| one | CNC technique | 8055 | Spain FAGOR |
| two | Servo motor | MGMA302P1G | Panasonic |
| Servo driver | MFDDTB32A | ||
| 3 | Servo motor | MGMA302P1H | |
| Servo driver | MFDDTB32A | ||
| four | Variable frequency motor for spindle | YPNC-fifty-22-4-B/B5 | ZheJiang Senlima |
| five | frequency transducer of spindle | 22kw | Germany Siemens |
| 6 | minimal-voltage apparatus | ALL | German SIEMENS or France |
| seven | Organization computer | Liquid crystal display | China Lenovo |
| eight | Proximity change | Normally open | AUTONICS |
| nine | Typically near | ||
| Principal hydraulic parts | |||
| one | magnetic valve | All | ATOS Italy |
| two | CZPT cutter receding cylinder | H1000(S=twenty) | ZheJiang |
| principal mechanical areas | |||
| one | spindle | BT50 | ZheJiang KENTURN/ ZheJiang Xutai |
| 2 | Energy head bearing | All | Japan NSK |
| three | ball-screw | All | ZheJiang HIWIN or TBI |
| 4 | CZPT guidebook | X/Y axis | ZheJiang HIWIN or PMI |
| 5 | CZPT manual | Z axis | Switzerland SCHNEEBERGER |
| 6 | cable drag chain | All | Germany IGUS |
CZPT Elements Record
| No. | Name | Model | Qty. | Remark |
| Scenario 1 | ||||
| 1 | Proximity change | Normal open | 1 | AUTONICS |
| 2 | Proximity switch | Standard close | one | AUTONICS |
| three | Indexable insert drill | 880-D2500L25-05 | one | SANDVIK |
| four | Indexable heart blade | 880-05 03 05H-C-GM 1044 | 5 | SANDVIK |
| five | Indexable surrounding blade | 880-05 03 W05H-P-GM 4571 | 5 | SANDVIK |
| six | Unique screw for blade | one | SANDVIK | |
| seven | Bit extension | A2B27-fifty twenty five 090 | 1 | SANDVIK |
| eight | CZPT collet | A2B14-50 25 100 | one | SANDVIK |
| 9 | CZPT jacket | 393.fourteen-25 120 | one | SANDVIK |
| 10 | BT Oblique shank drill sleeve | BT50xMT4 | one | Created IN CHINA |
| eleven | HSS twist drill | ¢50 | one | Made IN CHINA |
| twelve | Carbide-tipped milling cutter | ¢12 | 1 | Made IN CHINA |
| 13 | Pop-rivet | BT50, 45°center cooling | 2 | Manufactured IN CHINA |
| fourteen | Pop-rivet | BT50, 45° | 2 | Manufactured IN CHINA |
| fifteen | Photoelectric edge finder | OP-20 | one | ZheJiang SYIC |
| 16 | BT/ER finish mill chuck | BT50x ER32-80 | one | ZheJiang SYIC |
| seventeen | CZPT jacket | ER32-twenty | 1 | ZheJiang SYIC |
| 18 | Socket head wrench | 1 established | WALTON | |
| 19 | Adjustable spanner | 300mm | one | WALTON |
| 20 | Spanner | 17-19 | one | WALTON |
| 21 | Screwdriver | – | 1 | WALTON |
| 22 | Screwdriver | + | one | WALTON |
| 23 | Standby paint | Yellow, gray | 2 | |
| 24 | Air gun | 1 | ||
| twenty five | Operation manual | 1 | ||
| 26 | FAGOR 8055 procedure manual | 1 | ||
| 27 | FAGOR 8055 programming manual | 1 | ||
| 28 | FAGOR 8055 error troubleshooting manual | 1 | ||
| 29 | Packing list | 1 | ||
| 30 | Certification of conformity | 1 | ||
| 31 | CZPT components checklist | 1 | ||
| Situation two | ||||
| 1 | Contour block | a hundred and fifty mm x100 mm x50 mm | 15 | |
| two | T block | M20 | 10 | |
| 3 | Urgent plate | ten | ||
| four | CZPT stop stud | M20,300mm | five | |
| 5 | CZPT conclude stud | M20,400mm | 5 | |
| six | Hex nut | M20 | 20 | |
| Scenario 3 | ||||
| one | Ground anchor | B2, 450mm | 8 | |
| 2 | Ground anchor protect plate | 8 | ||
| 3 | Ground anchor spanner | 1set | ||
| four | Adjustable pad metal | S85-two(200mmx100mmx80mm), M16 | twenty sets | |
| five | Basis bolt | M24x500(GB/T 799) | twenty | |
| six | Hex nut | M24 | 40 | |
| 7 | Side top-plate | GZX2571.one-twelve | 12 | |
| 8 | Hex screw | M20x100 | 12 | |
| nine | Hex nut | M20 | 12 | |
