Product Description
Product Description
Hollow pin chain, cast fixed pin chain, pintle chain, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: drop forged rivetless chain, Roller Chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Our Advantages
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CZPT on these roller chains or conveyor chains;
middle chain type: if its pitch belongs (38.10mm
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CZPT on these roller chains or conveyor chains;
I hope we can do business together, and look CZPT to hearing from you soon
| Material: | Alloy/Carbon Steel |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Shot Peening |
| Chain Size: | 8.00mm |
| Feature: | Heat Resistant |
| Pin Length: | 6.25 Inch |
| Samples: |
US$ 39.50/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do mill chains handle material flow and transfer in bulk handling applications?
Mill chains are specifically designed to handle material flow and transfer in bulk handling applications with efficiency and reliability. These chains are widely used in various industries, such as agriculture, mining, construction, and more, where bulk materials need to be transported in large quantities. Here’s how mill chains achieve material flow and transfer:
1. Robust Construction: Mill chains are constructed using high-quality materials, such as alloy steel, which provides excellent strength and durability. Their robust design allows them to handle heavy loads and withstand the stresses of continuous material transfer.
2. Precise Alignment: The design of mill chains ensures precise alignment between the chain and sprockets. This alignment helps to maintain a smooth and consistent material flow, reducing the risk of jams or blockages in the system.
3. Flexibility: Mill chains are flexible enough to adapt to various conveyor configurations, including inclined or declined conveyors. This flexibility enables them to efficiently transport materials across different terrains and elevations.
4. Low Friction: Mill chains are designed to minimize friction during operation. This low friction characteristic reduces the energy consumption and wear on the chain, resulting in a longer service life and improved material transfer efficiency.
5. Adaptability: Mill chains are suitable for handling a wide range of bulk materials, including grains, aggregates, ores, coal, wood chips, and more. Their adaptability makes them a versatile choice for different industries.
6. Conveyor Systems: In bulk handling applications, mill chains are commonly used in conveyor systems. These systems utilize rotating sprockets to move the chain, and the material is carried along the conveyor’s path, ensuring a continuous flow of materials from one point to another.
7. Bucket Elevators: Mill chains are often employed in bucket elevators, which lift and transfer bulk materials vertically. The buckets attached to the chain scoop up the material and discharge it at the desired location, providing an efficient material handling solution.
Overall, mill chains are essential components in bulk handling applications, ensuring the smooth and consistent flow of materials in various industrial processes. Their reliable performance, strength, and adaptability make them a preferred choice for material transfer in many industries.
Can mill chains be used in the energy and power generation sector?
Yes, mill chains can be used in the energy and power generation sector for various applications. They play a crucial role in material handling and conveying processes, supporting the efficient operation of power plants and other energy facilities. Here’s how mill chains are utilized in this sector:
- Coal Handling: In coal-fired power plants, mill chains are commonly used in the coal handling system. They transport coal from storage yards or silos to the coal crushers, and then to the boiler for combustion.
- Biomass Handling: For power plants that use biomass as a renewable energy source, mill chains are employed to handle biomass materials such as wood chips, sawdust, and agricultural residues.
- Fly Ash and Bottom Ash Handling: Mill chains are used to transport fly ash and bottom ash, which are byproducts of coal combustion in power plants. They are conveyed to ash ponds or ash disposal systems for proper management.
- Waste-to-Energy Plants: Mill chains are used in waste-to-energy plants to handle and transport municipal solid waste for energy recovery processes.
- Nuclear Power Plants: Mill chains can be used in nuclear power plants for material handling applications, such as transporting fuel rods or other components within the facility.
- Hydropower Plants: Mill chains may be employed in hydropower plants for material handling during maintenance, construction, or repair activities.
- Wind Energy: In some wind energy projects, mill chains are used for the handling and conveying of materials during the construction and maintenance of wind turbines.
Mill chains are selected based on the specific requirements of each application, taking into account factors such as material type, temperature, corrosion resistance, and load capacity. Proper chain selection ensures reliable and efficient material transfer in the energy and power generation sector, contributing to the smooth operation of power plants and sustainable energy production.
How do you select the right size and type of mill chain for your specific needs?
Selecting the appropriate size and type of mill chain is essential to ensure optimal performance and longevity in material handling systems. Here are the steps to guide you in choosing the right mill chain for your specific needs:
1. Determine the Application Requirements:
Identify the specific requirements of your material handling application. Consider factors such as load capacity, operating speed, environment (indoor or outdoor), temperature range, and potential exposure to chemicals or corrosive substances.
2. Calculate the Load:
Determine the maximum load the mill chain will need to support during operation. The load capacity of the chain should exceed the maximum expected load to ensure safety and prevent premature wear.
3. Consider the Pitch:
The pitch refers to the distance between the centers of two consecutive chain links. Select a mill chain with an appropriate pitch size that matches the sprocket teeth and ensures smooth engagement.
4. Evaluate the Strength:
The strength of the mill chain is crucial for heavy-duty applications. Consider the tensile strength and breaking load of the chain to ensure it can handle the expected loads without deformation or failure.
5. Assess the Material:
Based on the application’s requirements and environment, choose the appropriate material for the mill chain. Options include carbon steel, stainless steel, alloy steel, nickel-plated steel, or plastic/polymer, each with different properties to suit specific conditions.
6. Determine the Lubrication Needs:
Some mill chains may require periodic lubrication to reduce friction and wear. Consider whether lubrication is necessary for your application and select chains that can withstand the lubrication method used.
7. Consult with Experts:
If you are unsure about the suitable mill chain for your specific needs, consult with chain manufacturers or experts in material handling systems. They can provide valuable insights and recommendations based on your application’s requirements.
8. Regular Maintenance:
Ensure proper maintenance and periodic inspection of the mill chain to extend its lifespan and prevent unexpected breakdowns. Regularly lubricate the chain if required and replace any worn or damaged components promptly.
By considering these factors and following the proper selection process, you can choose the right size and type of mill chain that will meet the demands of your specific material handling application and contribute to the overall efficiency and reliability of your system.
editor by CX 2023-08-18