China Good quality 901 902 907 5174 900 Class Sugar Mill Chains mill chain

Product Description

900 Class Sugar Mill Chains

Product Description

 

Sugar Mill Chains
In sugar refining industry, chain is mainly adopted as transmission chain. Sugar mill chain has to be abrasion and corrosion resistant since it is inevitably exposed to strong impacts and corrosive environments. The most common sugar mill chain are chains for sugar machines like bush chains, straight panel chains, cranked link chains, cast chains, cast steel chains, and sugar cane collecting chains, sugar cane conveying chains, bagasse conveying chains, etc.
We are a China sugar mill chain manufacturer. Basing on our understanding of sugar refining process and equipment, we know how to produce a bent side pate chain & attachments and sugar mill chain that is suitable for long-term transmission and hoisting applications in sugar refining industry.

900 SERIES PINTLE CHAINS, sometimes referred to as “sugar mill” or “intermediate carrier chain” is used extensively in sugar mills. Multiple strands of 900 Pintle Chain, available with 1 or 2 holes per link, can be fitted with overlapping beaded carrier slats to form a continuous apron conveyor for intermediate carrier service. The pin holes at the closed end of the 900 Class link are provided with smooth bushings which are press-fitted into the links and keyed into place. The bushings are renewable and can be driven out and replaced when they become worn. 900 Class Pintle Chain is designed with dual barrels, 1 on each side of the open end of the links, to accommodate double sprockets. The purpose of this driving method is to eliminate the possibility of material build-up in the sprocket contact area, which often causes the chain to jump the sprocket. Heavy CZPT rigidly reinforce these driving barrels. Our 900 Class chain links, with tensile strength from 22,500 to 32,500 pounds, are available with large sliding surfaces to reduce chain wear and prolong chain life. Broad wearing surfaces and heavy cross sections team up to provide a substantial link which is made according to manufacturer’s standards and can perfectly replace links made by other manufacturers. Brutaloy sprockets for 900 Class Pintle Chain are readily available in 3.170 inches. 900 Class Pintle Chain should only be allowed to travel in 1 direction; links should always run in the direction of their closed narrow end. Available in cottered construction only, 900 Class Chain is assembled with T-headed pins which are locked into place by 2 lugs cast on the ends of the driving barrels to prevent pin rotation. Pin rotation during operation would result in wear on the inside of the bushing. Both the head of the pin and the cottered end of the pin are protected by cast lugs on the barrel end of the links. Material 900 Class Pintle Chain are links cast of malleable iron or Promal (Duramal). It is furnished with carbon steel heat treated pins and carbon steel case hardened bushings as standard. However, stainless steel pins and bushings can be provided when specified.

 

we are specialised in producing Agricultural Roller Chain, Flat Top Chain, Track Chain,Hollow Pin Chain,Conveyor Chain for Beer Filling and Packing Line,Paver Chain,Attachment Sidebar Elevator Chain,Bucket Elevator Chain (Cement Mill Chain),Forging Scraper Chain,Loading Chain for Automobile Industry,Loading Chain for Metallurgical Industry,Conveyor Chain for Mine Machinery,Trencher Chain,Sugar Mill Chain,Double Flex Chain,etc. Welcome calls and emails to inquiry!

 

 

Contact us: We care about our valued buyers, if you have any questions, our Customer Service staffs will be very glad to help you. We try our best to reply to your emails as soon as possible, however, due to high volume of daily incoming emails and time zone difference, we may not be able to reply your emails immediately. Please allow 24 business hours for us to response.
 

Related products

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Color: Solid Color
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

mill chain

What are the limitations of using mill chains in certain industries or applications?

While mill chains are versatile and well-suited for many industrial applications, they do have some limitations that need to be considered when choosing the right chain for specific industries or applications:

1. Speed Limitations: Mill chains may have limitations on their maximum allowable speed. High-speed applications may require specialized chains designed to handle the increased forces and loads associated with faster operation.

2. Environmental Factors: Harsh operating environments, such as extremely high or low temperatures, corrosive chemicals, or abrasive materials, can affect the performance and longevity of mill chains. In such cases, specialized chains with appropriate coatings or materials may be required.

3. Noise and Vibration: Mill chains can generate noise and vibration during operation, which can be a concern in certain industries or applications where quieter and smoother operation is desired.

4. Misalignment Issues: Misalignment between sprockets can cause premature wear and failure of mill chains. Proper alignment and regular maintenance are essential to ensure optimal performance and longevity.

5. Weight Considerations: In applications where weight is a critical factor, the weight of the mill chains themselves may need to be taken into account, especially when dealing with large conveying systems.

6. Shock Loads: Sudden and heavy loads can put extra stress on mill chains, potentially leading to failure if not properly accounted for in the chain’s design and selection.

7. Customization Challenges: In some cases, unique applications may require highly customized chain designs, which can be more challenging and costly to manufacture.

8. Water and Moisture: Excessive exposure to water and moisture can lead to rust and corrosion, reducing the chain’s lifespan. In environments where water or moisture is prevalent, chains with appropriate coatings or materials should be used.

9. Chemical Resistance: Certain chemicals can be detrimental to the material properties of mill chains. When working with chemicals, it is essential to choose chains that offer the necessary chemical resistance.

Despite these limitations, proper selection, installation, and maintenance of mill chains can overcome many challenges and ensure their effective and reliable performance in various industries and applications.

mill chain

How do mill chains handle the transfer of materials in different physical forms?

Mill chains are designed to handle the transfer of materials in various physical forms, including bulk solids, powders, granules, and even liquids, depending on the specific application. Their robust construction and flexible design make them suitable for accommodating different material properties and forms. Here’s how mill chains handle the transfer of materials in various physical forms:

  • Bulk Solids: For handling bulk solids, mill chains are equipped with attachments or flights that create a continuous conveying surface. The material is moved along the chain through the frictional force between the material and the chain’s conveying surface.
  • Powders and Granules: When dealing with powdery or granular materials, mill chains may have special attachments, buckets, or pans to prevent material spillage during transfer. The chain’s design ensures that the powdery or granular materials remain contained and do not disperse during conveying.
  • Liquids: Mill chains can also handle liquid materials, typically by incorporating troughs or channels in their design. The liquid material is contained within these troughs and transported along the chain to its destination.
  • Viscous Materials: In the case of highly viscous materials, mill chains with scraper attachments may be used to prevent material buildup and ensure smooth transfer.
  • Heat-Sensitive Materials: Some mill chains are designed to handle heat-sensitive materials by using heat-resistant materials or incorporating cooling mechanisms to prevent material degradation.

Proper chain selection is crucial to match the material’s characteristics and transfer requirements. The chain’s pitch, width, and material of construction are factors that affect its handling capability. Additionally, regular maintenance and inspection of the mill chains are essential to ensure their efficiency and reliability in handling materials of different physical forms.

mill chain

Can mill chains handle heavy loads and high-capacity material transfer?

Yes, mill chains are specifically designed to handle heavy loads and high-capacity material transfer in various industrial applications. These chains are built to withstand the demands of heavy-duty material handling processes and are commonly used in industries like steel manufacturing, mining, lumber handling, and more. Here’s why mill chains are suitable for such tasks:

1. High Tensile Strength: Mill chains are made from high-quality materials, such as carbon steel or stainless steel, which provide them with excellent tensile strength. This allows them to bear heavy loads without deformation or failure.

2. Robust Construction: The design of mill chains includes robust components and attachments that can handle the stress of heavy loads and maintain their integrity during material transfer.

3. Large Pitch Size: Mill chains typically have larger pitch sizes compared to standard roller chains. The larger pitch allows for greater material clearance between chain links, making them suitable for transferring bulky materials and handling large loads.

4. Attachment Options: Mill chains can be customized with various attachments, such as scrapers, pushers, or carrying rollers, to suit the specific requirements of material handling processes. These attachments enhance the efficiency and effectiveness of high-capacity material transfer.

5. Smooth Operation: Despite their ability to handle heavy loads, mill chains are designed for smooth and consistent operation. This ensures that the material transfer process remains stable and reliable, preventing potential disruptions in industrial operations.

6. Resistance to Wear and Corrosion: Mill chains are engineered to resist wear and corrosion, even in harsh and abrasive environments. This extends their service life and ensures reliable performance in demanding applications.

7. Safety Considerations: The design and construction of mill chains prioritize safety during high-capacity material transfer. They are manufactured to meet industry standards and undergo rigorous testing to ensure safe and efficient operation.

Overall, the combination of high tensile strength, robust construction, and versatility makes mill chains well-suited for handling heavy loads and facilitating high-capacity material transfer in various industrial settings. Their reliability and efficiency contribute to smoother and more productive material handling operations in industries dealing with substantial volumes of materials.

China Good quality 901 902 907 5174 900 Class Sugar Mill Chains   mill chainChina Good quality 901 902 907 5174 900 Class Sugar Mill Chains   mill chain
editor by CX 2023-08-21

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We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

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